Light Gauge


Brentwood produces light gauge thermoformed plastic packaging and components for the medical, dental, shipping, battery, and other manufacturing industries. Our solutions range from medical device enclosures to protective and display packaging, optimized for usability, appearance, and durability. Brentwood’s strategic partnerships with industry-leading polymer suppliers ensure access to cutting-edge materials and allow us to translate volume discounts to every customer.


  • In-house design & engineering expertise

  • High-speed inline equipment

  • Secondary operations for full part assembly

Learn More About Custom Forming



Choosing the appropriate plastic material for your application is an essential step in developing a successful finished part. Each material has its own characteristics, properties, and strengths. Therefore, there are many factors that can influence material selection, ranging from performance to appearance to cost. By working with you to understand the parameters of your project, we’re able to help you choose the best, most-cost effective method to achieve your goals.


Polyethylene terephthalate works well for applications that require deep draws, complex die cuts, and precise details, without sacrificing structural integrity.


This material provides a clean and durable alternative to HIPS for opaque product applications.


High Impact Polystyrene is a versatile and cost-effective material that is easy to form.


Polypropylene is a cost-effective material that features high flexural and impact strength and is very resistant to absorbing moisture.


Polyvinyl chloride features high impact strength and natural flame-retardant qualities.


This material is useful for applications requiring transparency and exceptional impact resistance.


High-density Polyethylene is stronger and stiffer than standard polyethylene with good impact and abrasion resistance.

Client Services

Client Services

Vendor-Managed Inventory Customer Service
Medical Services

Vendor-Managed Inventory

Our VMI system offers a streamlined approach to inventory management and order fulfillment. This is facilitated through an electronic data interchange, or EDI, system that connects Brentwood with your inventory data, enabling us to provide better forecasting and service.

Medical Services

Customer Service

Brentwood has optimized all stages of the product realization process, beginning with project initiation. Each customer is assigned a dedicated team to manage all aspects of a project: business development, design engineering, and customer service. The design team works with customers to develop and execute the best manufacturing strategy from modeling and material selection to tool design and fulfillment. After manufacturing and quality requirements have been met, the customer service representative ensures on-time delivery and coordinates future orders.

Design Services

Design Services

Medical tray design

Part Design & Prototyping

Brentwood collaborates with each customer to develop the right solution for your unique needs. With extensive thermoforming and materials experience, our team of skilled designers, tool engineers, and CNC programmers works to ensure that the custom-tailored design meets your requirements for performance and functionality.

Injection Moulding Process

Process Design

Our internal project management team is well-practiced at working with complex timelines and deadlines. We ensure the process flows smoothly from the first tooling order through final delivery. After that, project management works directly with our customer service team to make sure you can easily reorder parts.

Part Tooling


After collaborating with you throughout the design, prototyping, and approval processes, we utilize the knowledge gained to develop high-quality production tooling. All tooling is produced using top quality materials and is precision machined to the highest tolerances. Post-production, all tools are carefully stored and maintained for future runs.

Advanced Product Quality Planning

Brentwood’s quality management system is integrated into every step of the development process, guaranteeing consistent products that meet or exceed your expectations. With the end user in mind, we continue to innovate in research and design, providing efficient solutions that simplify handling and reduce material use.



ISO 9001:2008

This certification furthers Brentwood’s dedication to quality, enabling us to produce consistent, top-tier parts that meet your expectations. It includes the design, manufacture, and assembly of plastic thermoforming products and the extrusion, calendering, and punching of semi-flexible thin-film PVC sheets.

ISO 9001:2008

ISO 14001:2004

To create and maintain sustainable business practices, Brentwood has developed an environmental management system that minimizes the effects of our operations on the environment. This includes the design, manufacture, and assembly of plastic thermoforming products; the extrusion, calendering, and punching of semi-flexible thin-film PVC sheets; and the injection molding of plastic products.

ISO 14001:2004

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