Protect With Confidence
Brentwood specializes in custom thermoplastic packaging and equipment enclosures for the healthcare industry. Our goal is to be more than just a supplier. We aspire to be a reliable partner and believe that your success is our success. With 50 years of experience in the medical packaging industry, we have the knowledge to take any tray design—simple or complex, big or small—and produce a finished product that leaves you feeling confident.
Services
Design & Development
Quality Control
Client Services
Design & Development
Our in-house team of designers are experts in designing simple and complex packaging. The team utilizes a rapid prototyping process to provide formed samples for product testing and evaluation before any investment in tooling is made. This approach ensures that our packaging solutions are both functional and cost-effective, meeting your specific requirements with precision. By leveraging advanced technology and a deep understanding of industry standards, we deliver innovative designs that enhance product appeal and protect integrity.
Quality Control
At the core of our commitment to quality and compliance is our adherence to the highest industry standards. We maintain an ISO Class 7 cleanroom, ensuring a controlled environment that meets rigorous cleanliness and quality requirements. Additionally, we hold ISCC PLUS certification, demonstrating our dedication to sustainable practices and responsible sourcing. These certifications reflect our unwavering commitment to delivering products and services that not only meet but exceed industry standards for quality, safety, and environmental responsibility.
Client Services
Our client services team is dedicated to providing exceptional support throughout your entire project journey. From initial consultation to final delivery, we ensure clear communication, timely updates, and personalized assistance tailored to your specific needs. Our commitment to your success means we are always available to answer questions, address concerns, and offer expert guidance. Trust us to be your reliable partner, delivering not just services but a seamless, supportive experience that empowers you to achieve your goals with confidence.
Medical Packaging & Components
Brentwood provides a range of durable, secure medical device packaging solutions, including trays, packs, and bins. Our custom designs ensure optimal organization and protection for healthcare products in complex environments.
Clamshells
We specialize in designing custom clamshells for a wide range of applications. Our rigid clamshells are meticulously crafted to ensure both product safety and functionality for end-use.
Clinical Trial Trays
Our clinical trial trays are engineered to tackle the unique challenges of clinical trials, providing efficient organization and secure transport for syringes, vials, and pharmaceuticals. With a deep understanding of the critical requirements of clinical trials, our expert design staff delivers high-quality, reliable packaging solutions that ensure product integrity and contribute to the success of your trials.
Deep Tubs & Bins
Brentwood excels in forming deep tubs and bins with an industry-leading 8-inch inline forming depth. Our deep tubs and bins, with thicknesses up to .08 inches, are perfect for applications requiring extra stability. Additionally, we offer integrated solutions by designing nesting capabilities, allowing trays and inserts to fit seamlessly inside deep tubs for enhanced ease of use.
Dental Packaging
Our designers possess extensive expertise in creating custom packaging for the dental industry. We recognize the need for specialized solutions for abutments, dentures, implants, and orthodontics, and design packaging with flexible footprints to accommodate a wide range of applications.
Device Packaging
With more than 40 years of experience developing packaging and components for custom medical devices, we understand the need for both precision and innovation. Our designers are focused on ensuring your device is secure but still easy to remove from the packaging when it is time for use.
Handling Trays
Productivity is crucial in manufacturing and production environments, and our custom-designed handling trays are here to help. These cost-effective and reusable trays ensure product security throughout the manufacturing and production process, from handling within a single facility to shipping between multiple facilities.
Long Trays
Brentwood has been a pioneer in forming long medical trays for the healthcare packaging industry for over 40 years. Our extensive experience and expertise in manufacturing catheter trays position us as industry leaders, with the capability to form parts up to 72 inches inline. This long-standing expertise ensures that we deliver exceptional quality and precision in every tray we produce.
Procedure Trays
Custom procedure trays offer superior quality and protection. Our designers craft both sterile and non-sterile medical trays tailored to meet specific customer requirements. By consolidating all necessary components into a single kit, our procedure trays reduce overall packaging costs and streamline preparation, ensuring healthcare professionals have everything they need for a procedure in one neat, secure package.
Diagnostic Housing
Unlike most medical packaging manufacturers, Brentwood supplies thermoformed medical diagnostic equipment components. Our ability to manufacture complex geometries with the tight tolerances required for diagnostic equipment housing, covers, and enclosures results in highly cosmetic parts with crisp surface features and intricate textures.
Our Process
Brentwood’s quality management system is integrated into every step of the development process, guaranteeing consistent products that meet our customer’s expectations. Our multidisciplinary team is involved throughout the development of a product, ensuring that all internal departments have ownership of each project from concept through finished product.
01
Collaboration & Planning
Each customer is assigned a dedicated sales manager, designer, and customer service representative to work with them throughout every stage of the process.
02
Part Design
Product design is just as crucial to the success of a project as process development. Our team of skilled designers ensures that designs meet all requirements for performance, functionality, and aesthetics.
03
Rapid Prototyping
Our design staff takes initial designs and creates a 3D printed mold to put samples in our customer's hands in days instead of weeks.
04
Material Selection
Material selection is an important part of a package's integrity. We have extensive material knowledge, as well as strong relationships with material suppliers to offer the best solution for any project.
05
Tool Design & Fabrication
Our internal tool design and fabrication department use top-quality materials and precision machinery to produce and maintain our customer's tools.
06
Cleanroom Manufacturing
Our ISO class 7 (10,000) cleanroom offers 30,000 ft² of state-of-the-art injection molding, thermoforming, and robotics technology.
07
Quality Control
Our quality management system is integrated into every step of the development process, guaranteeing consistent products that meet our customer's expectations.
Latest News & Projects
Brentwood Announces Opening of New Product Development Lab
Brentwood is proud to announce the launch of our New Product Development (NPD) Lab, created to accelerate innovation and streamline packaging development for medical device customers.
What is Thermoforming? A Beginner’s Guide to Its Process and Applications
Thermoforming is a means of transforming plastic into many shapes. It’s a versatile, cost-effective, and efficient approach to producing products from heavy equipment enclosures, diagnostic housing, packaging, in-transit shipping solutions, and more.
Leading the Way in Cleanroom Packaging Production
Brentwood Medical, a leader in thermoformed medical device packaging, sets itself apart by maintaining two ISO Class 7 cleanrooms—an achievement that very few rigid packaging producers can match.
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