Overview

Injection Molded Components

Overview

In an effort to better serve our medical customers, Brentwood has expanded its capabilities past thermoforming to include injection molding for small-to-medium-sized medical components and dental parts. Components range from small caps and closures to intricate medical device components and can be molded using a range of materials.

Injection molding is ideal for applications requiring high part volumes or intricate details. In addition to basic molding, we offer overmolding and secondary assembly services, ensuring that our customers receive complete solutions.

Full-Service Partner

  • End-to-end provider, from design to distribution
  • Experience forming difficult materials
  • Secondary operations yield completed assemblies

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Plastic Injection Molding
Materials

Materials

Choosing the appropriate plastic material for your application is an essential step in developing a successful finished part. Each material has its own characteristics, properties, and strengths. Therefore, there are many factors that can influence material selection, ranging from performance to appearance to cost. By working with you to understand the parameters of your project, we’re able to help you choose the best, most-cost effective method to achieve your goals and meet regulations.

Injection Molding Materials for Custom Medical Devices & Components

PETG

Polyethylene terephthalate works well for applications that require precise details, without sacrificing structural integrity.

Injection Molding Materials for Custom Medical Devices & Components

Ultem

This material offers outstanding thermal resistance, high strength and stiffness, and broad chemical resistance.

Injection Molding Materials for Custom Medical Devices & Components

PP

Polypropylene is a cost-effective material that features high flexural and impact strength and is very resistant to absorbing moisture.

Injection Molding Materials for Custom Medical Devices & Components

PC

This material is useful for applications requiring transparency and exceptional impact resistance.

Injection Molding Materials for Custom Medical Devices & Components

HDPE

High-density Polyethylene is stronger and stiffer than standard polyethylene with good impact and abrasion resistance.

Injection Molding Materials for Custom Medical Devices & Components

LDPE

Low-density Polyethylene is largely resistance to impact, moisture, and chemicals.

Injection Molding Materials for Custom Medical Devices & Components

PVDF

Polyvinylidene fluoride is tough material capable of withstanding exposure to harsh thermal, chemical, and ultraviolet conditions.

Client Services

Client Services

Vendor-Managed Inventory Customer Service
Medical Services

Vendor-Managed Inventory

Our VMI system offers a streamlined approach to inventory management and order fulfillment. This is facilitated through an electronic data interchange, or EDI, system that connects Brentwood with your inventory data, enabling us to provide better forecasting and service.

Medical Services

Customer Service

Brentwood has optimized all stages of the product realization process, beginning with project initiation. Each customer is assigned a dedicated team to manage all aspects of a project: business development, design engineering, and customer service. The design team works with customers to develop and execute the best manufacturing strategy from modeling and material selection to tool design and fulfillment. After manufacturing and quality requirements have been met, the customer service representative ensures on-time delivery and coordinates future orders.

Design Services

Design Services

Custom Medical Components

Part Design

Brentwood collaborates with each customer to develop the right solution for your unique needs. With extensive molding and materials experience, our team of skilled designers works to ensure that the custom-tailored design meets your requirements for performance, functionality, and aesthetics.

Medical Thermoforming Process

Process Design

Our internal project management team is well-practiced at working with complex timelines and deadlines designed to get your product to market. We ensure the process flows smoothly from the first tooling order through final delivery. After that, project management works directly with our customer service team to make sure you can easily reorder parts.

Top Quality Medical Devices & Components

Advanced Product Quality Planning

Brentwood’s quality management system is integrated into every step of the development process, guaranteeing consistent products that meet or exceed your expectations. With the end user in mind, we continue to innovate in research and design, providing effective components that improve end-procedure efficiency.

Quality

Quality

ISO-Certified Medical Clean Room

ISO Class 7 Clean Room

Brentwood offers a manufacturing environment of over 30,000 square feet to support our medical customers. Our ISO Class 7 (10,000) clean room is equipped with the latest technology available, including four all-electric 65- and 165-ton molding machines that feature Servo Hybrid robots for part removal and orientation. By working with automated conveyors, stackers, and robots, we’re able to increase your speed to market and handle high-volume runs.

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Certifications

Certifications

ISO9001 Certification

ISO 9001:2008

This certification furthers Brentwood’s dedication to quality, enabling us to produce consistent, top-tier parts that meet your expectations. It includes the design, manufacture, and assembly of plastic thermoforming products and the extrusion, calendering, and punching of semi-flexible thin-film PVC sheets.

ISO 9001:2008
ISO9001 Certification

ISO 14001:2004

To create and maintain sustainable business practices, Brentwood has developed an environmental management system that minimizes the effects of our operations on the environment. This includes the design, manufacture, and assembly of plastic thermoforming products; the extrusion, calendering, and punching of semi-flexible thin-film PVC sheets; and the injection molding of plastic products.

ISO 14001:2004
Articles & Literature

Articles & Literature

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